Industry-Leading Approach to Corrosion Management
For Oil & Gas and Refining industries seeking to move from reacting to corrosion damage to a more proactive and effective approach, Honeywell Corrosion Suite provides the next generation of corrosion management solutions. Unlike conventional corrosion management methods, we employ unique prediction models that encapsulate deep expertise and extensive process data to correlate corrosion rates to specific process units, damage mechanisms, and operating conditions. Using Honeywell’s tools, global major companies have achieved significant operational and business benefits.
Unlock the Benefits of Best Practices
Safety & Reliability
Improve asset integrity and reliability, and prevent catastrophic failures.
Supply Chain
Make flexible, advantageous crude choices without raising corrosion levels ($7M/yr customer example)
Operating Costs
Optimize operations while controlling corrosion rates and reducing maintenance costs. ($60M customer unit failure avoided)
Capital Expenditures
Reduce capital expenditures through optimized metallurgy selection. ($10M customer savings via improved metallurgy choices)
Solutions
Choice of Metallurgy
Improve Material Selection Capabilities – Predict software improves your ability to recommend and select equipment metallurgy based on corrosion conditions.
Impact of Operating Conditions
Better understand the relationship between operating conditions and corrosion damage – Predict solutions enable engineers to accurately determine the impact of operating conditions on different materials.
Impact of Design
Enhance Plant Design to Minimize Corrosion – Predict software allows engineers to evaluate different equipment options by comparing different designs and their impact on corrosion rates.
Impact of Operational Changes
Optimize Operations Without Increasing Corrosion – Predict solutions enables engineers to optimize plant operating conditions and assess their effects on corrosion rates.
Impact of Crude Selection
Take Advantage of Expanded Crude Choices – Predict solutions help refineries optimize feedstock selection without exceeding operating limits or increasing corrosion rates, while maintaining profitability.
Opportunity Crudes
Improve Your Supply Chain Flexibility – Predict software allows you to make advantageous crude selections, including the ability to process less expensive crude oils while staying within operating limits and without raising corrosion levels.
Impact of Operational Changes
Recognize How Changes Affect Corrosion – Predict solutions can help you better understand how changes in process operating conditions can ultimately lead to unacceptable corrosion rates.
Integrity Operating Windows
Enhance Real-time Operations Monitoring – Predict software helps plant operators define Integrity Operating Windows (IOWs) and monitor corrosion rates to minimize the impact of corrosion on process equipment.
Inspection Scheduling & Planning
Expand Your Visibility on Corrosion Rates – With Predict solutions, you can gain a better view of real-time asset integrity to allow for updated inspection schedules while still complying with industry standards and regulatory requirements.
Incident Investigation: Root Cause Analysis
Determine the Cause of Corrosion Incidents – Predict software enables engineers to perform comprehensive “what-if” analyses during investigations to get to the root cause of unexpected corrosion issues.
Choice of Metallurgy
Evaluate Design and Material Changes – Predict solutions provide the tools needed to thoroughly evaluate the ramifications of plant design and metallurgy selection for your critical production processes.
Integrity Operating Windows
Improve Reliability and Asset Integrity – Predict software gives refineries the flexibility to define Integrity Operating Windows (IOWs) and include corrosion as a process variable.
Services
Joint Industry Programs (JIP)
A Smarter Approach to Corrosion Technology
Honeywell Predict Corrosion Suite utilizes the work of our Joint Industry Programs (JIPs), which enlists leading operating companies, engineering firms, and material suppliers to research common corrosion issues faced by the industry. During our JIPs, we replicate corrosive environments in multiple, rigidly-controlled experiments, quantify corrosion, analyze the results and correlate corrosion rates to quantifiable operating conditions that can be measured in industrial environments.
Honeywell’s Joint Industry Programs provide an unbiased research platform so that all the sponsoring companies benefit from the research data that can bring in benefits worth millions of dollars when applied. Specialized corrosion engineering and research services make sure that all common industrial corrosion problems are accurately identified and solved.
Technical Services and Laboratory
Corrosion Testing and Research by Recognized Corrosion Experts
Honeywell’s world-class corrosion laboratory, the only facility of its kind in the industry, replicates real-world plant conditions and uses repeatable measurement data to generate accurate corrosion models. The laboratory also provides a host of standard and tailored corrosion testing services.
Honeywell offers a range of corrosion laboratory services for evaluation of all forms of material degradation at its purpose-built laboratory for corrosion and materials testing. These include general and localized corrosion, sulfide stress cracking, stress corrosion cracking, hydrogen embrittlement and cracking to corrosion fatigue and metal dusting. In addition, Honeywell offers an extensive array of tools to characterize critical corrosion problems in multiple industry segments, including the effects of flow conditions, which helps customers in corrosion protection at their plants. Its experts combine the experience of several decades to help users define the limits of service for their equipment and materials, or act as a de-facto in-house research facility.
Industry
Oil & Gas
Software to Accurately Determine Corrosion Rates
Midstream
Solutions to Predict Corrosion Ahead of Time
Pipelines
Powerful Tools to Prevent Pipeline Failure
Refining
Real-time Intelligence to Monitor Internal Corrosion
Products
Real Time Asset Integrity
Corrosion Prediction and Material Selection
Corrosion Transmitters
Risk Assesment
Customer Successes
"Corrosion was something which was only looked after by the inspection and the corrosion people but now with Predict-RT, it is like a live operating corrosion measurement and the entire refinery know exactly what is happening"
- Reliance Industries Limited -JIP Member
"We use Predict-SW in projects to select materials for new process plants and in supporting our assets to understand if they have the proper materials in place and how to manage the corrosion that we are predicting"
- Shell Global Solutions -JIP member
"We take the experience that Honeywell has from testing to leverage one off testing and assessments so we can target particular crude feedstocks and understand how that affects particular refineries"
- Shell Global Solutions -JIP member
"The outcome of JIP has been beneficial to us in managing the corrosion in our refineries. The technical staff is very good, they have put a lot of innovative thinking. The outcome exceeds our expectations"
- British Petroleum-JIP Member
Contact Us
Ready To Cut Through the Noise?
Contact us to schedule a demo and see how Honeywell Forge Predict Corrosion Suite can enable your industrial operation to drive compliance, enable informed decisions, and increase integrity, safety and profitability.
